Works: Plot No. 4,5 & 46C, Akshar Industrial Park, At Moraiya, Ahmedabad - 382213, Gujarat, India — +91 92279 94511
Fabrication Services — Vessel Fabrication

Vessel Fabrication

Custom ASME pressure vessels — columns, reactors, separators, scrubbers, storage tanks, and specialized process equipment — engineered and shop-built under one accountable quality system, from concept through hydrostatic test.

Overview

One vessel shop, the full range of process pressure equipment

Fintelius's vessel fabrication division designs, engineers, and builds the complete range of process pressure vessels a gas processing, petrochemical, or chemical facility needs — separation packages, columns and towers, reactor and jacketed vessels, storage tanks, and specialized separation and emissions-control equipment. Every vessel is engineered first around its process duty, then fabricated to code by the same shop, under the same quality system, regardless of which of our ten vessel product lines it belongs to.

Design and fabrication capability spans carbon steel through high-performance alloys — Inconel, Duplex/Super Duplex stainless, chrome-moly, Hastelloy, Alloy 20, titanium, and aluminum — so a single accountable shop can cover a project's full vessel scope, from a single replacement separator to a complete multi-vessel process package.

  • Columns, reactors, separators, scrubbers, towers, storage tanks & specialized separation equipment
  • Industry-leading design software supporting reliability, durability & cost-optimized vessel design
  • Fabricated to exceed ASME Section VIII Div. 1 & 2 requirements, under ISO 9001:2015 quality systems
  • Specialty welding capability — GTAW, GMAW, FCAW, spiral arc & SMAW — across all materials of construction
Pressure vessel fabrication in the Fintelius shop
How It Works

From process duty to a tested, stamped vessel

Every vessel — whatever its type — follows the same controlled path through the shop.

1

Process & Mechanical Design

Process duty, feed composition, and operating conditions are analyzed and the vessel is sized and mechanically designed to code.

2

Shell & Head Fabrication

Plate is rolled and formed to the design diameter, height, and wall thickness the process design demands.

3

Internals & Nozzle Fabrication

Trays, packing, weirs, agitators, jackets, or scrubber internals are fitted according to the vessel's function; nozzles and manways are installed.

4

Welding, NDE & PWHT

Code-qualified welders complete all pressure-boundary welds; radiography, ultrasonic, and dye-penetrant testing verify every joint, with heat treatment where required.

5

Hydrostatic Testing & Dispatch

Every vessel is hydrostatically tested, stamped, coated, and prepared for shipment or field erection.

Vessel Product Lines

Ten product lines, one accountable shop

From distillation towers to well-control safety vessels — engineered, fabricated, and tested under one roof.

01

Columns and Towers

Tray-type & packed distillation, absorption, stripping & fractionation columns — see full details under Columns and Towers →

02

Reactor Vessels

Jacketed agitated, glass-lined & alloy pressure reactors — see full details under Reactor Vessels →

03

Slug Catchers

Finger-type & vessel-type units absorbing pipeline liquid slugs — see full details under Slug Catchers →

04

Jacketed Vessels

Conventional, dimple & half-pipe coil jacketed process vessels — see full details under Jacketed Vessels →

05

2-Phase Separators

Horizontal & vertical gas-liquid separation vessels — see full details under 2-Phase Separators →

06

3-Phase Separators

Weir & interface-level-controlled oil-gas-water separators — see full details under 3-Phase Separators →

07

Custom Mud Gas Separators

Well-control “poor boy” degassers venting drilling-fluid gas — see full details under Custom Mud Gas Separators →

08

Industrial Wet & Dry Scrubber

Venturi, packed-bed & dry sorbent emissions-control systems — see full details under Industrial Wet & Dry Scrubber →

09

Demethanizer Tower

Cryogenic fractionation columns for maximum NGL recovery — see full details under Demethanizer Tower →

10

LPG Storage Tank

Spherical & bullet-type pressure vessels for liquefied gas storage — see full details under LPG Storage Tank →

Design Categories

Three broad duties, ten specific vessels

SP

Separation & Fractionation

Columns, towers, and 2-phase/3-phase separators splitting process streams by gravity, mass transfer, or vapor-liquid equilibrium.

RX

Reaction & Temperature Control

Reactor and jacketed vessels controlling chemical transformation and heat transfer for process and batch operations.

SF

Safety, Storage & Emissions Control

Slug catchers, mud gas separators, scrubbers, and LPG storage tanks protecting personnel, equipment, and the environment.

Core Equipment

Shop capability behind every vessel

Rolling, forming, welding, and testing equipment sized for the full range of process pressure vessels.

01

Plate Rolling & Head Forming

Shell rolling and dished-head forming across a wide range of diameters, wall thicknesses, and materials.

02

Internals Fabrication

Trays, packing supports, weirs, baffles, and agitator mounting fabricated to the process design.

03

Jacket & Coil Welding Stations

Conventional, dimple, and half-pipe coil jacket fabrication independent of the process-side pressure boundary.

04

Nozzle & Manway Fabrication

Reinforced nozzle and manway installation across the full range of vessel connection requirements.

05

Certified Welding Fleet

Code-qualified welders and procedures spanning GTAW, GMAW, FCAW, spiral arc & SMAW across all materials.

06

Radiography & NDE

In-house and partnered nondestructive examination — RT, UT, MT & PT — verifying every pressure-boundary weld.

07

Post-Weld Heat Treatment

Stress-relief heat treatment for code-governed material and thickness combinations.

08

Hydrostatic Test Rigs

Pressure-test stations sized for vessels across the full diameter and design-pressure range we fabricate.

09

Coating & Finishing Bays

Surface preparation, passivation, and protective coating applied to specification before dispatch.

Design Specifications

Capability at a glance

Vessel Types
10 product lines — columns, reactors, separators, scrubbers, towers & storage tanks
Governing Codes
ASME Section VIII Div. 1 & 2
Quality System
ISO 9001:2015 certified design, fabrication & test
Materials
Carbon steel, Inconel, Duplex/Super Duplex, chrome-moly, Hastelloy, Alloy 20, titanium & aluminum
Welding Processes
GTAW, GMAW, FCAW, spiral arc & SMAW
Testing
Radiography, ultrasonic, dye-penetrant & full hydrostatic test
Delivery Format
Tested, stamped, coated vessels ready for site installation or field erection
Applications

Where our vessels go to work

OG

Oil & Gas / Petrochemical

Separation, fractionation, reaction, and storage vessels across upstream production, midstream gas processing, and downstream petrochemical plants.

CP

Chemical Processing

Reactors, jacketed vessels, and columns supporting batch and continuous chemical manufacturing operations.

WT

Water Treatment & Power Generation

Scrubbers and process vessels supporting emissions control and industrial water treatment operations.

Need a pressure vessel engineered to your process duty?

Send us your process specification and we'll match it to the right vessel product line.

Request a Proposal