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EPFC Services — Gas Processing Equipment

Gas Dehydration Unit (TEG Glycol Dehydration)

Engineered glycol dehydration packages that strip water vapor from natural gas streams — protecting pipelines from hydrate formation and corrosion while meeting sales-gas water-content specifications.

Overview

Removing water at the source, reliably

Raw natural gas leaving the wellhead carries free and entrained water vapor. Left untreated, that moisture condenses inside pipelines and process equipment, forming ice-like hydrate plugs and accelerating internal corrosion. Our Gas Dehydration Units use the industry-standard glycol absorption process — built around triethylene glycol (TEG) as the drying agent — to bring the water dew point of the gas stream down to pipeline and sales-gas specification before it leaves the facility.

Each unit is engineered around your feed gas composition, water content, and required outlet dew point, then skid-mounted, shop-tested, and delivered ready for tie-in — with an optional BTEX vapor recovery package where emissions regulations require it.

  • TEG purity regenerated to 98.8–99.95 wt% for consistent dew point depression
  • Sized from 2 MMSCFD to 800 MMSCFD gas throughput
  • Glycol circulation rates from 2 to 1,500 USGPM
  • Skid-mounted, pressure-tested, and fully documented with P&IDs and datasheets
Gas processing facility — night operations
How It Works

The glycol dehydration cycle, step by step

Lean glycol absorbs water from the gas in the contactor, then is regenerated by heat and recirculated — a continuous, closed-loop cycle.

1

Inlet Filtration

Wet gas passes through inlet filtration to remove liquids and solids before entering the contactor, protecting the glycol from contamination.

2

Contact & Absorption

Lean glycol flows down through the contactor while wet gas rises through trays or structured packing, absorbing water vapor on contact.

3

Gas Cross-Exchange

Dry gas leaving the top of the contactor is routed through a cross-exchanger, pre-cooling the incoming lean glycol before it enters the column.

4

Reflux Condensing

Water-rich glycol leaving the contactor passes a reflux coil that cools the still column overhead — cutting glycol losses and preheating the rich stream.

5

Flash Separation

The rich glycol enters a flash drum where entrained hydrocarbon vapors and liquids are separated out before regeneration.

6

Filtration & Preheat

Flashed glycol is filtered to remove solids and degradation products, then preheated by cross-exchange against hot lean glycol leaving the reboiler.

7

Regeneration

In the still column and reboiler, heat boils off the absorbed water, restoring the glycol to specification purity; optional stripping gas drives purity even higher.

8

Recirculation

Regenerated lean glycol is cooled and pumped back to the contactor, closing the loop, while still-column overhead vapor is vented, flared, or routed to BTEX recovery.

Core Equipment

What's inside the package

Every Gas Dehydration Unit is built around the same proven equipment train, engineered and shop-assembled as a single skid.

01

Glycol Contactor

Tray or structured-packing absorber where lean TEG strips water vapor from the rising gas stream.

02

Reflux Condenser Coil

Cools still column overhead to minimize glycol carryover losses and preheat the rich glycol feed.

03

Flash Drum

Separates entrained hydrocarbon vapors and liquids from rich glycol ahead of regeneration.

04

Glycol Still Column

Regenerator column where absorbed water is boiled off to restore glycol to lean specification.

05

Reboiler

Supplies regeneration heat, temperature-optimized to drive off water without thermally degrading the glycol.

06

Cross-Exchange Heat Exchangers

Recover heat between hot lean and cool rich glycol streams, improving overall thermal efficiency.

07

Filtration Units

Particulate and carbon filters protect the glycol from solids, degradation products, and foaming agents.

08

Circulation Pumps

Glycol powered or electric pumps maintain continuous lean glycol circulation to the contactor.

09

BTEX Capture Package (Optional)

Recovers benzene, toluene, ethylbenzene, and xylene vapors from the still overhead where emissions limits require it.

Design Specifications

Engineered to your gas stream

Gas Throughput
2 – 800 MMSCFD
Glycol Circulation Rate
2 – 1,500 USGPM
Lean Glycol Purity
98.8 – 99.95 wt% TEG
Dehydrating Agent
Triethylene Glycol (TEG)
Reboiler Operation
Temperature-optimized regeneration
Enhanced Regeneration
Optional stripping gas injection
Emissions Control
Optional BTEX vapor recovery
Delivery Format
Skid-mounted, shop-tested package
Applications

Where these units go to work

UP

Upstream Wellhead Sites

Field dehydration ahead of gathering lines, preventing hydrate formation in cold climates and long tie-back pipelines.

MS

Midstream Gathering & Processing

Central processing facilities dehydrating commingled gas streams to meet downstream pipeline specifications.

OS

Offshore Platforms

Compact, weight-optimized skids engineered for offshore platform footprint and motion constraints.

Need a dehydration unit sized for your gas stream?

Send us your feed gas composition, water content, and target outlet dew point for a preliminary sizing proposal.

Request a Proposal