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Fabrication Services — Vessel Fabrication

Jacketed Vessels

Conventional, dimple, and half-pipe coil jacketed process vessels engineered for precise heating and cooling control — fabricated in stainless steel and specialty alloys to ASME Section VIII for chemical, food, and industrial process duty.

Overview

A second shell doing the work of temperature control

A jacketed vessel is a process tank or vessel fitted with an outer shell — the jacket — that carries a heating or cooling medium in the annular space around the process-side wall, without that medium ever contacting the product. Unlike an agitated reactor, a jacketed vessel doesn't necessarily involve a chemical reaction: it may simply be holding, blending, or storing a product at a controlled temperature. The jacket type selected directly determines heat-transfer efficiency, vessel wall thickness, and installed cost.

Fintelius engineers every jacketed vessel around its heat-transfer duty first — required heat flux, media (water, steam, glycol, hot oil), operating pressure, and vessel orientation — then selects and fabricates the jacket type, internal coils, and insulation package to match.

  • Conventional, dimple, and half-pipe coil jacket types, horizontal or vertical vessel orientation
  • Full vacuum to high-pressure design, with internal heating/cooling coils where required
  • Stainless steel, aluminum, nickel, Inconel, Monel, titanium, Hastelloy & other alloys
  • Fabricated to ASME Section VIII, at an ASME Code facility with ISO 9001:2015 quality systems
Jacketed process vessel — shop fabrication
How It Works

From heat-transfer duty to a tested, insulated vessel

Every jacketed vessel follows the same disciplined path through the shop, whatever jacket type is specified.

1

Heat-Transfer Duty Sizing

Required heat flux, media, operating temperature range, and vessel orientation are used to size the shell and select the jacket type.

2

Shell & Head Forming

Plate is rolled and heads are formed to the design diameter, dish radius, and wall thickness set by the process duty.

3

Jacket Fabrication & Welding

Conventional, dimple, or half-pipe coil jacket is welded to the shell and independently pressure-rated from the process side.

4

Welding, NDE & PWHT

Shell, jacket, and nozzle welds are radiographed and ultrasonically tested; thick sections undergo post-weld heat treatment where required.

5

Hydrostatic Testing & Dispatch

Process vessel and jacket are separately hydrostatically tested, insulated, coated, and prepared for shipment.

Jacket Types

Chosen by pressure, media & heat-transfer duty

Each jacket geometry trades off heat-transfer efficiency, pressure rating, and installed cost differently.

CJ

Conventional Jacket

An open annular chamber welded around the vessel, with internal baffles directing flow — best suited to smaller vessels up to roughly 300 gallons and to high internal-pressure applications using water or steam.

DJ

Dimple Jacket

Thin-gauge stainless steel plug-welded to the shell in a dimple pattern — the dimples induce turbulence for efficient heat transfer while allowing a thinner vessel wall, typically rated to roughly 200 psig at 300°F.

HP

Half-Pipe Coil Jacket

Split-pipe sections wound and welded around the shell — the strongest of the three geometries, rated up to roughly 500 psig, and preferred for high-temperature service with hot oils or high-pressure steam.

Heat-Transfer Considerations

What actually controls the transfer rate

01

Heat-Transfer Media

Water, steam, glycol, or hot oil circulated through the jacket — media selection is driven by required temperature range and available utility systems.

02

Jacket Coverage Area

Full-vessel or partial jacket coverage is selected against the heat flux required and the vessel's available surface area.

03

Internal Baffling

Directs jacket-side flow across the full heat-transfer surface, preventing short-circuiting and dead zones in conventional jackets.

04

Internal Coils

Supplemental internal heating or cooling coils add heat-transfer surface area beyond the jacket alone, for high-duty applications.

05

Agitation Effects

Where the vessel is also agitated, mixing intensity directly affects the process-side film coefficient and overall heat-transfer performance.

06

Insulation & Lining

Insulation limits heat loss to ambient; internal linings protect against corrosive or high-purity process contents independent of the jacket.

Core Equipment & Mechanical Design

What a jacketed pressure vessel demands

01

Shell & Head Forming

Plate rolling and head dishing to the design diameter, dish radius, and wall thickness set by process and jacket pressure.

02

Jacket Welding & Pressure Rating

Jacket welded to the shell and independently pressure-rated and tested from the process side of the vessel.

03

Nozzle & Manway Fabrication

Fill, drain, vent, and instrumentation nozzles with reinforcement pads; manways for internal access and cleaning.

04

Support & Orientation Design

Leg, saddle, or lug supports engineered for horizontal or vertical orientation and full or partial jacket loading.

05

Corrosion Allowance & Lining

Corrosion allowance and internal lining selection matched to the process fluid, independent of jacket-side media.

06

Post-Weld Heat Treatment

Stress-relief heat treatment for thick-walled shell and jacket sections per code requirements.

07

Radiography & Ultrasonic NDE

Weld integrity verification across shell, jacket, and nozzle welds before hydrostatic test.

08

Independent Hydrostatic Testing

Process vessel and jacket are hydrostatically tested separately to their respective design pressures.

09

Insulation & Coating

Insulation for energy efficiency and personnel protection, plus protective coating systems for the finished vessel.

Design Specifications

Capability at a glance

Jacket Types
Conventional, dimple & half-pipe coil
Governing Codes
ASME Section VIII, ASME Code facility certified
Quality System
ISO 9001:2015 certified fabrication
Materials
Stainless steel, aluminum, nickel, Inconel, Monel, titanium, Hastelloy & other alloys
Heat-Transfer Media
Water, steam, glycol & hot oil
Conventional Jacket Rating
Typically to 300-gallon vessels; high internal-pressure service
Dimple Jacket Rating
Typically up to roughly 200 psig at 300°F
Half-Pipe Coil Rating
Up to roughly 500 psig, high-temperature service
Orientation
Horizontal or vertical
Design Conditions
Full vacuum to high design pressure & temperature
Testing
Radiography, ultrasonic testing & independent hydrostatic test of vessel & jacket
Delivery Format
Shop-fabricated, tested vessel, insulated & coated as specified
Applications

Where our jacketed vessels go to work

CP

Chemical Processing

Blending, holding, and reaction-support vessels requiring precise temperature control across batch cycles.

PC

Petrochemical & Oil & Gas

Process vessels handling temperature-sensitive hydrocarbon streams across production and refining operations.

FB

Food & Beverage

Sanitary jacketed vessels for controlled heating, cooling, and holding of food and beverage products.

WT

Water Treatment

Temperature-controlled process vessels supporting chemical treatment and conditioning stages.

PG

Power Generation

Jacketed process vessels supporting auxiliary chemical and water-treatment systems at power facilities.

OM

Offshore & Marine

Compact jacketed vessels engineered for space-constrained offshore platforms and marine vessel installations.

Need a jacketed vessel engineered for your heat-transfer duty?

Send us your heat-transfer requirements, media, and process conditions for a fabrication proposal.

Request a Proposal