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Fabrication Services — Vessel Fabrication

Industrial Wet & Dry Scrubber

Venturi, packed-bed, and spray-tower wet scrubbers, plus dry sorbent injection systems, engineered to strip SOx, H₂S, ammonia, CO₂ and particulate matter from process and stack gas before it reaches the atmosphere.

Overview

Two different mechanisms, one job: keep pollutants out of the stack

A scrubber removes gaseous and particulate pollutants from an exhaust or process gas stream before it's released to atmosphere. Wet scrubbers use water or a formulated liquid reagent brought into intimate contact with the gas to absorb or neutralize contaminants — effective on both gases and particulates simultaneously, and inherently fire-safe since the pollutant stream stays wet throughout. Dry scrubbers instead inject a powdered alkaline sorbent — hydrated lime, sodium bicarbonate, or sodium sesquicarbonate — that reacts with acidic gases before being captured downstream in a fabric filter or electrostatic precipitator, producing a dry waste that needs no wastewater treatment.

Fintelius selects the technology — and within wet scrubbing, the specific contact mechanism — against the pollutant mix, particulate loading, and available plot space, then engineers the vessel, packing or venturi throat, and reagent system as a complete, code-compliant package.

  • Wet scrubbing (venturi, packed-bed, spray tower) and dry sorbent injection systems
  • Targeted removal of SOx, H₂S, NH₃, CO₂, SO₂, and soluble mercury
  • Custom-engineered to the specific pollutant mix and performance requirement, not off-the-shelf
  • Corrosion-resistant construction — FRP, PVC, lined carbon steel, or stainless as service dictates
Industrial scrubber system — shop fabrication
How It Works

From pollutant profile to a permitted, tested system

Every scrubber follows the same disciplined path through design and fabrication, whatever technology is selected.

1

Pollutant & Performance Analysis

Gas composition, particulate loading, and required removal efficiency are analyzed against applicable emissions limits.

2

Technology Selection

Wet (venturi, packed-bed, spray tower) or dry sorbent injection is selected against the pollutant mix, plot space, and utility availability.

3

Vessel & Internals Fabrication

Shell, packing supports, spray headers, or venturi throat are fabricated in corrosion-resistant materials matched to the reagent and gas stream.

4

Reagent & Instrumentation Integration

Liquid or dry sorbent delivery systems, recirculation pumps, and process instrumentation are integrated and commissioned.

5

Performance Testing & Dispatch

The complete system is tested against design removal efficiency, then coated and prepared for shipment or field erection.

Wet Scrubber Technologies

Matched to pollutant type & particulate loading

VT

Venturi Scrubber

A constricted throat accelerates the gas stream, atomizing injected liquid into fine droplets for intense mixing — excellent for fine particulate (PM10/PM2.5), at a pressure drop of roughly 10–25 in. w.c.

PB

Packed-Bed Scrubber

A vertical column of packing material provides extended wetted-surface contact between rising gas and falling liquid — highly effective for SO₂, HCl, ammonia & VOCs at a much lower pressure drop of roughly 1–6 in. w.c.

ST

Spray Tower / Absorber

Liquid reagent is sprayed directly into the gas stream for gas-phase absorption — a simpler, lower-maintenance configuration for moderate removal-efficiency duty.

Dry Scrubbing Technology

Removing acid gas without a drop of wastewater

Dry sorbent injection trades some removal efficiency for a dramatically simpler downstream waste stream.

01

Gas Cooling Stage

Exhaust gas is conditioned to the optimal temperature range for sorbent reactivity before reagent injection.

02

Alkaline Sorbent Injection

Hydrated lime, sodium bicarbonate, or sodium sesquicarbonate is injected to react with SO₂ and HCl in the gas stream.

03

Fabric Filter / ESP Capture

Spent sorbent and reaction products are captured downstream in a baghouse or electrostatic precipitator, producing a dry, easily handled waste.

04

Compact Retrofit Footprint

No wastewater treatment system required, making dry scrubbing well suited to space-constrained retrofits of existing facilities.

05

Reduced Maintenance Demand

Absence of recirculating liquid and slurry handling reduces the maintenance burden relative to wet systems.

06

Lower Operating Cost Profile

Lighter powder waste and no wastewater disposal typically reduce total operating cost versus a comparable wet system.

Core Equipment & Mechanical Design

What a custom emissions-control system demands

01

Shell & Column Fabrication

Vertical column or vessel fabrication in FRP, PVC, lined carbon steel, or stainless, matched to reagent corrosivity.

02

Packing & Support Grids

Structured or random packing with support grids and liquid redistributors for packed-bed configurations.

03

Venturi Throat & Nozzles

Precision-fabricated throat geometry and liquid injection nozzles for venturi-type scrubbers.

04

Spray Headers & Mist Eliminators

Spray distribution headers and downstream mist eliminators preventing liquid carryover from the scrubber outlet.

05

Reagent Recirculation Systems

Pumps, tanks, and piping for liquid reagent circulation and makeup in wet scrubber systems.

06

Dry Sorbent Feed Systems

Metered powder injection equipment for dry scrubbing applications.

07

Corrosion & Abrasion Protection

Lining and material selection protecting against both corrosive reagents and abrasive particulate loading.

08

Instrumentation & Controls

pH, flow, and differential-pressure instrumentation for continuous performance monitoring and compliance reporting.

09

Mercury Removal Add-Ons

Specialized wet-scrubber variants engineered specifically to neutralize soluble mercury from process gas streams.

Design Specifications

Capability at a glance

Technologies
Venturi, packed-bed & spray-tower wet scrubbing; dry sorbent injection
Target Pollutants
SOx, H₂S, NH₃, CO₂, SO₂ & soluble mercury
Venturi Pressure Drop
Typically 10–25 in. w.c.
Packed-Bed Pressure Drop
Typically 1–6 in. w.c.
Materials
FRP, PVC, lined carbon steel, or stainless steel per reagent & gas corrosivity
Wet Scrubber Strength
Simultaneous gas & particulate removal, inherently fire-safe operation
Dry Scrubber Strength
No wastewater treatment required, compact retrofit footprint, lower maintenance
Dry Sorbents
Hydrated lime, sodium bicarbonate & sodium sesquicarbonate
Downstream Particulate Capture
Fabric filter (baghouse) or electrostatic precipitator for dry systems
Instrumentation
pH, flow & differential-pressure monitoring for compliance reporting
Delivery Format
Custom-engineered system, shop-fabricated components with field erection support
Applications

Where our scrubber systems go to work

OG

Oil & Gas Production

H₂S and SOx removal from produced gas and process vent streams ahead of flaring or sales-gas specification.

PC

Petrochemical & Chemical Processing

Acid gas and VOC removal from process vents and reactor off-gas across chemical manufacturing operations.

PG

Power Generation

SO₂ and particulate control on combustion flue gas ahead of stack discharge.

WT

Water Treatment

Odor and H₂S control on off-gas from wastewater treatment and biosolids handling processes.

FB

Food & Beverage

Odor and ammonia control from refrigeration and processing operations.

EC

Environmental Compliance

Custom-engineered systems meeting facility-specific emissions permits and regulatory requirements.

Need a scrubber system engineered for your pollutant profile?

Send us your gas composition, particulate loading, and target emissions limits for a fabrication proposal.

Request a Proposal