Works: Plot No. 4,5 & 46C, Akshar Industrial Park, At Moraiya, Ahmedabad - 382213, Gujarat, India — +91 92279 94511
EPFC Services — Fabrication Services — 03

Metal Fabrication

Heavy structural and plate metal fabrication — cutting, forming, machining, welding, and assembly of carbon steel, stainless steel, and specialty alloys, built to code from prototypes through full production runs.

Overview

Structural steel & heavy plate, shop-fabricated

Metal fabrication is the process of transforming raw structural steel, plate, and bar stock into finished components and assemblies — skids, structural frames, trusses, handrails, platforms, conveying systems, and heavy equipment structures — through a sequence of cutting, forming, machining, welding, and finishing operations. Where vessel and heat exchanger fabrication is built around pressure-retaining code compliance, metal fabrication covers the structural and non-pressure scope that supports and surrounds that equipment: the frames it sits on, the platforms it's accessed from, and the enclosures and trusses that tie a facility together.

Fintelius runs metal fabrication as a fully integrated discipline within our fabrication shops — sharing the same engineering, quality control, and welding qualifications used across our vessel and heat exchanger lines, so structural scope and pressure-equipment scope are delivered under one accountable team rather than split across vendors.

  • Structural steel, heavy plate & specialty alloy fabrication under one roof
  • Cutting, forming, CNC machining, welding & assembly in a controlled shop environment
  • Volume flexibility — single prototypes through full production runs
  • Certified welding procedures & qualified welders (AWS D1.1, ASME Section IX)
Structural steel fabrication — plate cutting & assembly bay
How It Works

From raw plate to finished structure

Six core operations carry a component from raw structural material to a finished, code-compliant assembly ready for shipment or site erection.

1

Cutting

Plasma, laser, and waterjet cutting shape plate and structural sections to precise profiles while maximizing material utilization.

2

Forming & Rolling

Hydraulic presses, press brakes, and rolling machines bend and roll plate into curved shells, angles, and complex profiles.

3

Machining

CNC machining produces components requiring tight dimensional tolerances — flanges, shafts, gears, and precision-fit parts.

4

Welding

Qualified welders using MIG, TIG, submerged arc, and shielded metal arc processes join components into stable, load-rated structures.

5

Assembly

Fabricated components are fitted, aligned, and joined into completed structures, skids, or equipment packages.

6

Finishing & QC

Surface preparation, coating, dimensional inspection, and NDE confirm every assembly meets drawing and code requirements before shipment.

Fabrication Types

What we fabricate

Metal fabrication spans a wide range of structural and mechanical scope — each type built to the same shop-controlled quality standard.

01

Structural Metal Fabrication

Beams, columns, trusses, and structural frames providing the load-bearing backbone of process units, buildings, and support structures.

02

Heavy Plate Fabrication

Thick-plate cutting, rolling, and welding for skid bases, structural supports, enclosures, and heavy equipment housings.

03

Precision Machining

CNC-machined components manufactured to tight tolerances, including flanges, shafts, brackets, and custom mechanical parts.

04

Welding & Assembly

Certified welding across carbon steel, stainless steel, and alloy materials, creating permanent joints for load-bearing and pressure-adjacent structures.

05

Forming & Shaping

Rolling and bending operations that create curved shells, cones, and complex profile geometries from flat plate stock.

06

Custom Trusses & Handrail Systems

Fabricated trusses, platforms, walkways, and handrail assemblies engineered for site-specific access and safety requirements.

07

Skids & Modular Equipment Frames

Structural bases and frames for skid-mounted process equipment, sized and reinforced to the equipment loads they support.

08

Marine & Offshore Fabrication

ABS-certified marine and offshore structural fabrication built to withstand corrosive, high-load service environments.

09

Conveying & Material Handling Structures

Structural supports and frames for conveyors, chutes, and bulk material handling equipment.

Equipment & Technology

Shop capabilities

01

Plasma & Laser Cutting

High-precision thermal cutting systems for rapid, accurate plate and structural steel profiling.

02

Waterjet Cutting

Cold-cutting technology for heat-sensitive materials and applications requiring minimal thermal distortion.

03

CNC Machining Centers

Computer-controlled machining for repeatable, tight-tolerance component production.

04

Hydraulic Presses & Press Brakes

High-tonnage forming equipment for bending and shaping heavy plate into structural profiles.

05

Plate Rolling Machines

Section and plate rolls producing curved shells, cones, and cylindrical components to specified radii.

06

Certified Welding Fleet

MIG, TIG, submerged arc, flux-core, and shielded metal arc welding, performed by AWS/ASME-qualified welders.

07

Robotic Welding Systems

Automated welding cells improving weld consistency and reducing defect rates on repetitive production runs.

08

CAD/CAM Design Software

Computer-aided design and manufacturing tools driving accurate nesting, cutting paths, and fabrication drawings.

09

Dimensional & NDE Inspection

In-house inspection stations for dimensional verification, visual, and non-destructive weld examination.

Heavy plate rolling & structural assembly
Materials

Built from the right material for the load

Material selection drives both the strength and service life of a fabricated structure. Fintelius fabricates across the full range of structural and specialty metals, matched to each project's load, corrosion, and code requirements.

  • Carbon steel — general structural & construction applications, roughly 250–700 MPa tensile strength
  • Stainless steel — corrosive service, chemical plants & tanks, roughly 520–2,100 MPa tensile strength
  • Aluminum — lightweight structures, marine & specialty applications
  • Corten (weathering) steel — architectural & exposed structural applications
  • Titanium & specialty alloys — high-corrosion or high-temperature service
Quality & Standards

Built right, verified every step

WQ

Certified Welding Procedures

Welding performed to AWS D1.1 structural and ASME Section IX code-qualified procedures, by tested and certified welders.

DT

Tight Dimensional Tolerances

CNC-driven fabrication and machining hold tolerances as tight as 1mm on critical fit-up dimensions.

ND

Non-Destructive Examination

Visual, magnetic particle, and ultrasonic weld inspection confirm joint integrity before release.

MT

Material Traceability

Full material test certificates and heat-lot traceability maintained from raw stock through finished assembly.

SA

OSHA-Compliant Safety

Shop operations run under strict safety protocols covering crane handling, hot work, and confined-space procedures.

RV

Robotic Weld Consistency

Automated welding cells on repetitive runs can reduce weld defect rates by up to 80% versus manual-only processes.

Design Specifications

Representative fabrication data

Cutting Methods
Plasma, laser & waterjet cutting
Forming Methods
Press brake bending, hydraulic pressing & plate rolling
Welding Processes
MIG, TIG, submerged arc, flux-core & shielded metal arc
Machining
CNC machining to tight dimensional tolerances
Materials
Carbon steel, stainless steel, aluminum, Corten steel & titanium
Production Scale
Single prototypes through full production runs
Welding Standards
AWS D1.1 structural, ASME Section IX
Inspection
Dimensional, visual & non-destructive examination (NDE)
Finishing
Surface preparation & industrial coating systems
Applications

Where Fintelius metal fabrication goes to work

OG

Oil & Gas Structures

Structural skids, platforms, and support frames for process units, compression, and treatment facilities.

MS

Marine & Shipping

ABS-certified marine structural fabrication for vessels, barges, and offshore support equipment.

PC

Petrochemical & Power

Structural steel and heavy plate fabrication for process plants and power generation facilities.

MH

Material Handling & Mining

Conveying structures and heavy equipment frames for bulk material handling and mining operations.

DC

Data Centers

Structural framing and support systems for modular data center infrastructure.

CE

Construction Equipment

Heavy fabricated frames and structural components for construction and industrial machinery.

Need structural or heavy plate fabrication?

Send us your drawings and load requirements for a preliminary fabrication quote.

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